Customized PVC Cable Compounds Manufacturer for Sheathing, Insulation and Bedding Applications

Product Description

Jiangxi Anan Technology Co., Ltd is a professioal manufacturer of cable grade PVC granules which is composed of PVC resin, stabilizer plasticizer filler lubricant antioxidant,etc.

Reliable PVC Compound Solutions for Wire and Cable Manufacturers

Choosing the right cable compound is essential for achieving reliable electrical performance, mechanical protection, processing efficiency and long-term product quality.

As a PVC cable compound manufacturer and supplier, we provide customized material solutions for wire and cable manufacturers, covering PVC sheathing compounds, PVC insulation compounds and PVC bedding compounds.

From standard formulations to application-specific requirements, we work with customers to develop PVC compounds based on their target hardness, density, temperature resistance, flexibility, color and applicable technical standards.

1. PVC Compounds for Different Cable Applications

PVC Cable Sheathing Compounds

PVC sheathing compounds are designed to provide an outer protective layer for electrical cables. Depending on the formulation, they can be tailored to meet requirements for mechanical strength, flexibility, abrasion resistance, weather resistance and flame performance.

PVC Cable Insulation Compounds

PVC insulation compounds are formulated for electrical insulation applications. Key performance requirements may include electrical properties, tensile strength, elongation at break, thermal ageing resistance and processing stability.

PVC Cable Bedding Compounds

PVC bedding compounds are used in suitable cable constructions as an intermediate layer beneath the outer sheath. Depending on the cable design, the material can be customized for softness, density, compatibility with adjacent layers and ease of processing.

Our team can discuss the appropriate compound grade according to your cable structure, manufacturing process and technical specifications.

2. Customized PVC Formulations to Meet Your Requirements

Different cable applications require different material properties. We offer formulation customization based on the following parameters:

• Hardness: Customized Shore A hardness according to the required flexibility and application.

• Density / Specific Gravity: Formulation options based on target density, material consumption and performance requirements.

• Temperature Resistance: Grades developed for specified operating temperatures and thermal ageing requirements.

• Mechanical Properties: Adjustable tensile strength, elongation at break and other properties according to the target specification.

• Color: Customized colors according to project requirements and production feasibility.

• Flame Retardancy: Formulation options for cable applications requiring specified flame performance.

• Processing Performance: Material selection and formulation adjustment to support stable extrusion and consistent production quality.

Final properties depend on the selected formulation and should be verified through agreed testing procedures.

3. Halogen-Free and Low-Halogen Material Options

We can discuss material solutions for projects requiring different halogen-related requirements.

Low-Halogen PVC Compounds

For applications requiring reduced levels of specified halogens, formulations can be evaluated against the customer's defined limits and testing methods. Since PVC itself contains chlorine, a low-halogen PVC formulation must be assessed against the exact project specification.

Halogen-Free Cable Compound Solutions

For projects requiring halogen-free materials, alternative compound systems may be considered according to the cable design, electrical requirements, mechanical performance and applicable standards.

Halogen-free and low-halogen materials are not interchangeable terms. The appropriate solution depends on the customer's requirements and verified material composition.

4. Support for UL, RoHS and REACH Requirements

We understand that international cable manufacturers may require materials to comply with different regulatory, certification and customer-specific requirements.

• UL Requirements: Material selection and testing can be evaluated against the applicable UL standard and recognition requirements. UL compliance or recognition should only be claimed for grades with valid supporting documentation.

• RoHS: Formulations and supporting documentation can be assessed against the applicable restriction requirements.

• REACH: Material composition and relevant substance-related documentation can be reviewed according to applicable REACH requirements.

• Customer Specifications: Additional testing and technical documentation can be discussed according to the target market and cable application.

The applicable standards, required documents and compliance status should be confirmed for each specific product grade.

5. Why Work with a Customized Cable Compound Supplier?

Every cable manufacturer has different production conditions and performance targets. A suitable compound should match not only the final cable requirements but also the extrusion process and production environment.

We focus on:

• Customized material solutions for different cable applications

• Technical communication based on customer specifications

• Support for sample evaluation and material testing

• Consistent formulation and agreed quality requirements

• Cooperation on product development and long-term supply

Our goal is to help cable manufacturers identify suitable materials for their products while balancing performance, processing requirements and material costs.

6. Request a Customized PVC Compound Solution

Looking for a PVC compound for cable sheathing, insulation or bedding?

Share your application and technical requirements with us, including:

• Cable type and application

• Required hardness (Shore A)

• Target density or specific gravity

• Operating temperature and thermal ageing requirements

• Tensile strength and elongation requirements

• Flame-retardant, low-halogen or halogen-free requirements

• Applicable UL, RoHS, REACH or other customer standards

Based on your requirements, we can discuss a suitable material grade, technical data, sample testing and customization options.

Contact us to discuss your next cable compound project.

1.Technical Specifications

【1】Technical specifications of 90A SR PVC compound

2.Use and standard:

3.Process: extrusion

4.Appearance: cylindrical particles, plastication should be good, the color and luster is even, without obvious impurity.

5.color:  Black or base on requirement.

Black and white, grey for Shealthing PVC compound

Red, Yellow, Blue, White and black for Insulation PVC compound

6.Packing: 25kg net weight per in a kraft bag,We could support packaging agreed on by both manufacturer and client ! 18 Tons per 20GP, 25Tons per 40GP

7. Transportation and Storage:

This kind of product in the transportation should not be weathered, should be stored in a clean, cool, dry and ventilated warehouse , storage period is from the date for a year.

8.Factory Introduction:

Our factory is located in Shangyou industrial zone, Shangyou country,Ganzhou city,Jiangxi province, and setting up sales office and warehouse in Dongguan city. The new and standard factory is built on 40,000 sq. mtr with a total annual capacity of approximately 10,000 tons of various products,covers 2 flame retardant production-line, 7 cable filler yarn production-line,32 twisted machine, with full modernization of testing equipment. All of the products can be exported freely.
The company has passed the ISO 9001:2008 quality system certification. Each of these products can reach to environmental requirement by SGS company: such as ROHS, REACH-SVHC, Halogen Free. More than 30% of products are exported to Europe, America, Japan, Southeast Asia and Africa, having cooperation with many well-known listed companies at home and abroad.
We always sincerely welcome any domestic and overseas customers with great enthusiasm.

9.How To order :

1. Let me know the models, specification, quantities, colors you want to order
2. We will email you the Proforma Invoice based on your order information
3. Kindly check the PI, everything is ok, we will start production as soon as receiving payment deposit or LC, then

deliver the goods on request, original documents will be send against full payment
 

Any questions, please do not hesitate to contact us.